Difference: FlexModuleAssembly (33 vs. 34)

Revision 342017-08-30 - AtlasjSilicon

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Flex Module Assembly

Flex Module Assembly
- Motivation
- Development
- Schedule
- Meetings
- Information
- References
- Photos

Motivation

自分たちで組み立てを行うことに依る経費の大幅削減(35万/detector→3万?)と、必要性能に対して自分たちでアプローチする自由度の増加。
また、それに伴う技術や知識、定量的な経験の蓄積で以て、今後の量産にも対応できるようにする。
基本的に、この組み立て精度で影響するのはワイヤーボンディング時の条件出しの難易度。この段階でのズレを削ることができれば、ワイヤーボンディングの難易度が下がることにともなって、コストが削減できると考えられる。(コスト↑だができるという意味の”大丈夫”なのか、条件出し的にもコスト的にも変化がないという意味の”大丈夫”なのかは、全く意味が違う)

mass productionの一連の流れをstudyして、日本でできるようにすることを見越しているため、様々な要素の検証と開発が必要

治具の設計、開発
Glueの試験及び選定(stave固定含む)
ダミーの作成
ステーブに固定する前のFPC bending
パリレン、ポッティングなどの保護機構の試験
ワイヤーボンディング

Development

Jig design memo(小林、15/5/2017更新):
CERNの治具(モジュール設置台, FPCの固定台, 吸着のシステム)ベースで考える
スタートとして必要なもの[CERNのものの設計図(設置台, 固定台, 吸着, アップロードされているAT2IPO__000X.pdfを参照のこと),
　　　　　　　　　　　　ステンシル, Dummy module and flex(G-10など積層板, Film類?), CAD(Autodesk Inventor)、リニアブッシュの試験実装、他？]
磯川さん(林時計)、近野さん(林栄精機)さんと適宜連絡をとりつつ ##設計依頼時に提出する情報とその形式、ステンシルについて、技術的に可能かどうかなど
first protptypeのデザイン案を出してもらった。見積もり、製作に進みたい。(28/6/2017, D.K.)
現在の一時的な役割分担@6/27時点
- ダミー、寸法測定：家田くん(完了)
- 治具デザイン：小林、外川さん
- 接着剤選定：山口くん、家田くん、小林
- パリレン、ポッティング：外川さん、小林
- QA関連(熱)：外川さん、家田くん
- QA関連(ReadOut)：藤野くん、山口くん、小林

Schedule

2017 history and plan:

Sep : module assembly board, ATLAS ITk week 組み立て精度などの結果報告を
7-10 Aug：ITk assembly meeting@九大 [ 林栄＋AJアセンブリメンバー ]
26-30 June：ATLAS ITk week@CERN, activityについて報告→link [ D小林、N山口、東城、外川 ]
25 May : 林栄さんと打ち合わせ@館山? [ D小林、N山口、藤野、東城、外川、家田 ] minutes
5th Apr : Kick off meeting [ D小林、N山口、東城、池上、花垣、中村 ]
17th Apr (TBC): 林時計 [ 磯川さん ] とのミーティング @ KEK
21th Apr : 館山見学 [ 池上, 中村 ]

Meetings

Weekly Meeting: Monday 15:00(JST)

Information

寸法集
- モジュール側：(家田くんによる測定) Pixel.xlsx, (関連スライド) 20170508_Assembly.pdf
- FPC側：(現在使われているもの) FE_I4B_4chip_flex_V1.1_small_production.pdf, (デモンストレータQuad) FEI4B_QuadFlex4Demo.pdf
- FPCカット用図面(Quad quadflex4demo_mechanical_1.gbr) (Double doubleflex4demo_mechanical_1.gbr)
CADデザイン
- ダミー：(Conceptual) 家田くんスライド@16/5/2017
- Module CAD File (Quad typeA Quad_TypeA.zip) (Pseudo-double pseudo-double.zip) (Dummy typeA dummy_TypeA.zip)
- 治具：(Conceptual) 小林スライド@16/5/2017, (Latest design idea with CAD) FlexAssembly1.zip

References

Module Dimension 測定 (家田ppt link , 元データ Pixel.xlsx)
Glue share/peel test data ( glue_test_data.xlsx)
CERN Assembly tool 見学 (中村レポート Assembly_20170329.pdf)
UK group Assembly (AUW 2017.03 link )
IBL assembly document ( ATU-IP-AN-PRR_V5.pdf: ATU-IP-AN-PRR_V5.pdf)
Drawing of CERN Tool ( AT2IPO__0001.pdf, AT2IPO__0003.pdf, AT2IPO__0004.pdf, AT2IPO__0006.pdf)
DEMONSTRATOR_MODULE_ENVELOPE_v1.1.pdf: Demonstrator ENVELOPE
20170531_MaterialCharacterization.pdf & ModuleGlueIrradiations-SK280517.pdf: Glue testing at CERN
https://docs.google.com/spreadsheets/d/1Xd1SWfz0UO2caJr1HirvmpbHe4plTNXs9grWGGTxaAM/edit#gid=0 Glue list for irradiation by CERN group

Photos


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2088930495_2017-08-10_15_51_19	2088930495_2017-08-10_17_09_11	林栄使用	DSC_2352

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ATU-IP-AN-PRR_V5.pdf: ATU-IP-AN-PRR_V5.pdf

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